Supporting machines
Kalsi Industries offers a comprehensive range of auxiliary equipment designed to enhance efficiency, product quality, and operational reliability in biomass pellet plants, feed mills, rice mills, and agro processing industries. All machines are engineered for Indian operating conditions and continuous industrial use.
1. Pellet Cleaner
The Kalsi Pellet Cleaner is a critical finishing machine used after pellet cooling to remove fines, broken pellets, dust, and oversized particles. The vibrating screening mechanism ensures gentle handling of pellets while maintaining high separation efficiency. By improving pellet uniformity and reducing dust content, the pellet cleaner enhances combustion efficiency, packaging quality, and customer satisfaction. The machine is fabricated from heavy duty MS sections and fitted with industrial vibration motors, making it suitable for continuous operation in biomass and feed pellet plants.
| Model | Capacity | Screen Area | Motor |
| KPC-100 | 1 TPH | 1.2 m² | 2 HP |
| KPC-200 | 2 TPH | 1.8 m² | 3 HP |
| KPC-300 | 3–4 TPH | 2.5 m² | 5 HP |
| KPC-500 | 5–6 TPH | 3.5 m² | 7.5 HP |
| KPC-800 | 7–8 TPH | 4.5 m² | 10 HP |
2. Heavy Duty Mixer
Kalsi Heavy Duty Mixer is designed for uniform and consistent mixing of biomass powder, agro residues, cattle feed ingredients, minerals, binders, and additives. The machine uses a ribbon, paddle, or twin shaft mixing mechanism depending on capacity, ensuring fast mixing cycles and homogeneous output. Its rigid MS body, heavy duty shafts, and precision balanced blades allow continuous industrial operation with low maintenance. The mixer improves downstream pelletizing efficiency and ensures consistent product quality.
| Model | Batch Capacity | Mixing Type | Motor |
| KHM-300 | 300 kg | Ribbon | 7.5 HP |
| KHM-500 | 500 kg | Ribbon | 10 HP |
| KHM-1000 | 1000 kg | Heavy Ribbon | 15 HP |
| KHM-2000 | 2000 kg | Twin Shaft | 25 HP |
| KHM-3000 | 3000 kg | Twin Paddle | 30 HP |
3. Hopper Mixer
The Kalsi Hopper Mixer is used for pre mixing and controlled feeding of raw materials into pellet mills, hammer mills, and other processing units. The integrated auger system ensures uniform mixing while maintaining a steady and controlled discharge rate. Its hopper design prevents material bridging and reduces manual handling, improving overall plant productivity. The machine is ideal for biomass plants, feed mills, and agro processing units where continuous material flow is essential.
| Model | Capacity | Auger Type | Motor |
| KHP-500 | 500 kg | Single Screw | 5 HP |
| KHP-1000 | 1 TPH | Twin Screw | 7.5 HP |
| KHP-2000 | 2 TPH | Heavy Screw | 10 HP |
| KHP-3000 | 3 TPH | Dual Auger | 15 HP |
| KHP-5000 | 5 TPH | Industrial Auger | 20 HP |
4. Cyclone Dust Collector
Kalsi Cyclone Dust Collector is designed to efficiently remove dust and fine particles from air streams generated during grinding, conveying, and pelletizing operations. Using centrifugal force, the cyclone separates heavy dust particles before air discharge, reducing dust load on blowers and filters. This system improves plant cleanliness, reduces material loss, protects equipment, and helps comply with pollution control regulations.
| Model | Airflow Capacity | Cyclone Diameter | Efficiency |
| KCDC-1000 | 1000 CFM | 800 mm | 90% |
| KCDC-2000 | 2000 CFM | 1000 mm | 92% |
| KCDC-3000 | 3000 CFM | 1200 mm | 94% |
| KCDC-5000 | 5000 CFM | 1600 mm | 96% |
| KCDC-8000 | 8000 CFM | 2000 mm | 97% |
5. Pellet Cooler
The Kalsi Pellet Cooler is used to reduce pellet temperature and moisture immediately after pelletizing. The controlled cooling process improves pellet hardness, prevents cracking, and increases storage life. Operating on a counter flow or vertical cooling principle, the cooler ensures uniform heat removal without damaging pellet structure. It is essential for safe handling, bagging, and transportation of finished pellets in medium to large pellet plants.
| Model | Capacity | Cooling Type | Motor |
| KPL-100 | 1 TPH | Vertical | 3 HP |
| KPL-200 | 2 TPH | Counter flow | 5 HP |
| KPL-300 | 3–4 TPH | Counter flow | 7.5 HP |
| KPL-500 | 5–6 TPH | Industrial | 10 HP |
| KPL-800 | 7–8 TPH | Heavy duty | 15 HP |





